TolReport

Build Your First Tolerance Stack-Up

WC and RSS analysis, sensitivity charts, review-ready output. Pick a template or start from scratch.

How to prep a stack-up for design review →
Start with a Blank Stack-Up
Add your own dimensions, tolerances, and assumptions from scratch
Free — no account required

Or Start from a Template

Pre-built structures for common mechanical assemblies. Dimensions included—customize to your design.

🔧Hydraulics
Clevis/Actuator Gap

Calculate the gap between a clevis and actuator rod eyes. Common in hydraulic and pneumatic cylinder mounting.

⚙️Bearings
Shaft & Retainer Stack

Bearing preload/endplay stack with shaft shoulder, bearings, spacers, and retaining ring.

💧Sealing
Lid/Gasket Seal Stack

Gasket compression stack for a flanged lid assembly with bolt preload.

📐Fits
Pin/Bushing Clearance

Clearance fit analysis between a pin and bushing bore.

📋General
Generic Linear Chain

Blank 5-dimension linear stack template. Customize for your application.

New to tolerance stack-ups?

Check out our guides to understand WC vs RSS analysis, sensitivity, and how to build review-ready reports.